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  #1  
Old 05-05-2008, 05:15 PM
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Thumbs up RZR Full system install

1.Remove the stock exhaust. To do this it may be easier to remove the bed liner, rear tail plastic and bumper.
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Old 05-05-2008, 05:25 PM
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The stock header gaskets get replaced with the supplied gaskets. Bolt primary headers to the cylinder head using included allen head bolts. Leave loose until all pipes are installed
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Old 05-05-2008, 05:30 PM
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Attach the mid pipe to the primaries. Install the 2 springs using spring puller or piece of wire. Bolt mid pipe to engine using supplied bolt and washer.
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Old 05-05-2008, 05:32 PM
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Using supplied Zip tie, secure crankcase breather away from exhaust mid pipe.
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  #5  
Old 05-05-2008, 05:38 PM
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Slide clamp over muffler inlet then slide muffler into stock rubber mount locations.
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  #6  
Old 05-05-2008, 06:03 PM
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Starting at the Head pipes and working back to the muffler, tighten all clamps/nuts/bolts. Double check clearance around complete exhaust system to avoid burning wiring/plastics/etc.

We also recommend using the power commander on the RZR as the stock programming is to rich.
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Last edited by Mike/HMF : 05-08-2008 at 01:42 PM. Reason: update
  #7  
Old 10-09-2008, 10:35 AM
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Swamp XL for the Polaris RZR
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