- OR -

Exhaust Systems Polaris® RZR XP® 4 1000

Print Instructions

HMF Racing Slip On Exhaust Instructions

For Models: RZR XP® 1000 (2024-2024), RZR XP® 4 1000 (2024-2024)

Installation

1. Remove (4) T40 Torx bolts securing Bed Liner in place and remove Bed Liner. (See Figure #1)

Slip On Exhaust Instructions - Figure 1

2. Disconnect Rear Tail Light, Brake light and Rear View Camera connections.

3. Remove (14) T40 torx bolts securing Rear Fascia plastics and remove Fascia(See Figure #2)

Slip On Exhaust Instructions - Figure 2

4. Loosen and remove V-Band clamp using 5mm allen wrench. (See Figure #3)

Slip On Exhaust Instructions - Figure 3

5. Remove Stock Muffler assembly by releasing Factory spring mounts and sliding Muffler out of Factory Rubber Mounts. Note: Save factory Exhaust Springs for later use.(See Figure #4)

Slip On Exhaust Instructions - Figure 4(See Figure #5)

Slip On Exhaust Instructions - Figure 5

6. Using Factory Exhaust Springs install New HMF Slip on Exhaust Bracket into Factory Mounts.(See Figure #6)

Slip On Exhaust Instructions - Figure 6

7. Install HMF Slip-On Muffler onto bracket using supplied (2) M8-1.25 Nylock Nuts and (2) ¼” Flat washers.(See Figure #7)

Slip On Exhaust Instructions - Figure 7

8. Using Factory V-Band Clamp secure HMF Slip-on to factory Headpipe. (See Figure #8)

Slip On Exhaust Instructions - Figure 8

9. Reinstall Factory Rear Fascia Plastics onto the machine and reconnect all Tail Light, Camera Connections and reinstall Bed Liner.

NOTE: If trimming Rear Fascia Plastics refer to the Rear Fascia Trimming Guide.

_________________________________________

Rear Fascia Trimming Guide

While trimming of Rear Fascia Plastics is not required some customers who wish to have more efficient cooling and better aesthetics may choose to do so.

It is recommended that you use a small reciprocating saw to cut the plastics. However a Oscillating multi tool or dremel tool can also be used.

1. Place tape over the area to be cut and draw a guideline in the crevice along the body line to be cut. (See Figure #9)

Slip On Exhaust Instructions - Figure 9

2. Slowly begin cutting just below the line. This will allow room for errors and for corrections to be made later by cleaning up the edge with a sander or razor blade. 

3. Once the cut has been completed you can clean up the edge using some sandpaper wrapped around a stiff backing block like a small scrap of wood to straighten out any uneven cuts.

4. Clean up any remaining burrs left from the cutting and sanding process.(Note a razor blade can be held perpendicular to and dragged along the cut edge to clean any small remaining burs, refer to trim 5 .

Discussion

Hook me up! Get 10% off your next exhaust or equipment order.

Sign up for the HMF Community and receive the following perks:

  • 10% off your next exhaust or equipment purchase
  • Details about upcoming HMF products
  • Exclusive product giveaways

Tell us your vehicle for 10% off!

Sign Me Up!

No, thanks. I'll pay full price for my powersports needs.