- OR -

Exhaust Systems Polaris® Sportsman® 850 XP

Print Instructions

HMF Racing Slip On Exhaust Instructions

For Models: Sportsman® 550 XP (2010-2016), Sportsman® 850 XP (2010-2016), Sportsman® 850 Touring (2011-2022)

Removal

1. Make sure the machine is on level ground and completely cooled down.

2. Remove the Stock Silencer and Springs.  You may use a Spring Puller or a long piece of wire to do this.  (You may need to loosen the pipe at the head to allow for easier removal/installation.)

3. Slide the Silencer to the right and remove.  (You may need to slide the frame rubber mounts back or forward to accomplish removal.)

4. Inspect the Stock Gasket and replace if worn.

Installation

1. Using the supplied hardware, bolt on the Frame Mounting Bracket. (See Figure #1)

Slip On Exhaust Instructions - Figure 1

2. Slide the Silencer to the left and into the Rubber Mounts.

3. Align the Silencer.  (To do this, you may need to slide the Frame Rubber Mounts back and forth.)(See Figure #2)

Slip On Exhaust Instructions - Figure 2

4. Align the Rubber Mount Bracket with the Frame Mounting Bracket.  Install the Bracket with the 5/16” x 1-1/4” Bolt and 5/16” Fender Washers on both sides of the Rubber Mount Bracket.(See Figure #3)

Slip On Exhaust Instructions - Figure 3

5. Reinstall the Springs.  To keep the mud out of your Silencer, use the supplied Adapter and Turn Down/Out Tip.  (See Figure #4)

Slip On Exhaust Instructions - Figure 4

Discussion

Hook me up! Get 10% off your next exhaust or equipment order.

Sign up for the HMF Community and receive the following perks:

  • 10% off your next exhaust or equipment purchase
  • Details about upcoming HMF products
  • Exclusive product giveaways

Tell us your vehicle for 10% off!

Sign Me Up!

No, thanks. I'll pay full price for my powersports needs.